With the growth of the electric bicycle market, the demand for safety and stability in frames has increased, making it difficult for traditional manufacturing methods to meet these requirements. Automation and smart manufacturing not only enhance production efficiency but also ensure process stability and product quality, safeguarding user safety.
DS Technology provides a comprehensive vertically integrated solution covering material preparation, welding, surface finishing to final quality optimization, helping customers build efficient and stable smart manufacturing processes.
Additionally ,our dust isolation mechanism completely contains dust within the equipment, preventing exposure to high-dust environments and enhancing workplace safety and health standards.
Providing precision casting, gravity casting, and die casting automation equipment, along with process consulting services to assist customers in optimizing production processes, enhancing manufacturing capabilities, and ensuring high consistency and stable quality of aluminum alloy components.
For tube, casting, and component machining we provide automated loading and unloading solutions for machine tools to effectively improve production efficiency, reduce manpower requirements, and ensure stability and precision in component machining.
DS Technology’s 3D laser cutting technology enables precise machining of various tubes, ensuring dimensional accuracy and seamless integration with automated welding systems. We also provide design and manufacturing of laser cutting jigs to create a comprehensive smart manufacturing solution that optimizes machining quality and production efficiency.
For tubes and castings, DS Technology provides a professional and vertically integrated surface finishing solution covering consumable selection, grinding and polishing tools, belt applications, process methods, and offline robotic path programming . This solution offers comprehensive technical support and consulting to enhance product quality and ensure design detail integrity, meeting various customer surface finishing needs.
DS Technology possesses exclusive weld seam grinding technology that enables seamless weld removal on aluminum alloy welded frames, achieving an integrated frame appearance and enhancing overall product aesthetics and market competitiveness.
By integrating precision casting or gravity cast parts with robotic welding and weld seam grinding systems, DS Technology offers a complete manufacturing solution that enables aluminum alloy frames to achieve a seamless carbon fiber-like appearance.
Suitable for small-batch, high-mix and large-scale production with high precision and advanced automation to ensure welding standardization and reduce reliance on skilled welders.
Ideal for small and medium-sized enterprises or early-stage automation implementation, offering a high-value automatic welding solution.
Our DS welding fixtures are specifically developed to enhance welding precision and consistency by leveraging over 15 years of automated welding expertise and scientific optimization, ensuring optimal welding performance.
DS Modular Frame Welding Production Line uses fully automated welding technology combined with 3D laser cutting, intelligent welding systems, and AMR automated transport to create a high-capacity, low-labor dependency, standardized quality smart manufacturing solution.
24-hour continuous production with three shifts operation to ensure high production capacity output
The entire line uses automated welding and 3D laser cutting technologies to ensure high precision and consistency
Equipped with the AMR automated logistics system to reduce manual handling and improve production efficiency
Suitable for both standard bicycle and electric bicycle frames, supporting diversified product manufacturing
3D Laser Cutting Zone
Front Triangle Frame Spot Welding Zone
Front Triangle Frame MIG Welding Zone
Front Triangle Frame Cooling Zone
Front Triangle Frame TIG Smooth Welding Zone
Rear Triangle Frame MIG & TIG Smooth Welding Zone
Frame Assembly Welding Zone
AMR Automated Transport
Intelligent Handling System Design
Ensures stable welding quality, reduces manual intervention, and improves welding consistency
Data-driven production to shorten welding cycles and increase output capacity
AMR automated handling reduces manual handling costs, minimizes human errors, and enhances production flow efficiency
Suitable for a variety of products, including standard bicycles and electric bicycle frames, with the flexibility to adjust automation levels based on customer requirements
Paired with the DS Cloud AI intelligent management system, providing real-time monitoring, data analysis, and welding parameter management to ensure stable line operation and traceability of quality
With multiple successful cases, we have provided mature automatic welding solutions for international brands, ensuring the best industrial manufacturing standards
DS Technology has over 15 years of experience in bike frame automation, utilizing smart manufacturing, automation technology and comprehensive plant output capabilities to provide complete solutions for the bike industry, covering material preparation, welding, surface finishing, quality inspection, and smart production management to help businesses create efficient, stable, and sustainable smart manufacturing factories.