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Automated Sheet Metal Stamping

Smart Manufacturing, Precision Stamping — Partnering with You to Optimize Mold Automation and Achieve Smart Factories.

Stamping Sheet Metal Automation Solution

In modern manufacturing, stamping sheet metal production faces the challenges of small-batch, diverse demands, and high-efficiency production. We offer professional stamping sheet metal automation solutions, integrating MES systems with the DS Cloud AI platform, to help customers achieve full-process intelligent management, significantly enhancing production efficiency and competitiveness.

Our Service Advantages

1

Integrated Intelligent Management

  • MES System Integration:Optimizes the entire process of production planning, mold scheduling, and material management, greatly enhancing production transparency.
  • DS Cloud AI Smart Platform:Provides real-time monitoring, equipment health management, and exception alerts, ensuring stable production operation.
2

Mold Correction Service

  • Professional assistance to customers in correcting mold designs to meet automation production needs.
  • Provides simulation analysis to optimize mold structure (e.g., adding robot grab points, reducing material flow resistance, and mold interference).
  • Benefits: Reduces debugging time, extends mold lifespan, and improves production efficiency.
3

Engineering Mold Automation Expert

  • Specialized in multi-station automation of engineering molds reducing intermediate handling time and improving efficiency.
  • In large structural stamping production, utilizes the advantages of automated handling to reduce labor requirements and operational risks.
4

Intelligent Robot Handling

  • Robots automatically perform material handling, workpiece pick-and-place, and stacking operations adapting to diverse production needs.
  • Exclusive Benefits for Large Molds:
    • High-load handling, reducing manual operation risks
    • Flexible adjustment of handling paths, improving production stability
5

Real-time Quality Inspection and Control

  • Integrates the CMM measurement system with the DS Cloud AI platform to perform real-time precision inspection of each batch of products.
  • Feedbacks inspection data to the equipment to adjust processing parameters dynamically, enhancing product consistency and yield.
6

Exception Management and Rapid Recovery

  • Intelligent Exception Handling:
    • Detects and responds to tool damage, material shortages, etc.
    • Dynamically adjusts scheduling, reloads programs or processes.
  • FMEA Support:Analyzes root causes of exceptions, continuously optimizes the production process.
7

Adaptable to Diverse Needs

  • Especially suitable for small-batch, diverse production where the automation system can flexibly respond to work order requirements.
  • Supports 24-hour continuous operation greatly improving equipment utilization.
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Production Line Simulation

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Key Parameters for Automation Design

Why Choose Us?

1

Leading Technology:

  • We possess complete automation technology, integrating MES and DS Cloud AI to create an efficient smart manufacturing system.
2

Mold Expertise:

  • We offer mold correction services to ensure the mold meet the needs of automated production.
3

Focus on Large Mold Production:

  • We demonstrate significant benefits in large structural stamping production, reducing labor burdens and enhancing safety.
4

Complete Solution:

  • From work order breakdown to production execution, we integrate automation and data analysis throughout the entire process.

Stamping Mold Automation: Safe, Efficient, Precise

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Increased Production Efficiency

Reduced Labor Costs

Improved Precision and Consistency

Enhanced Safety

Flexibility and Scalability

Efficient MES Management

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Lower Production Costs

DS Cloud AI Smart Monitoring System

Improved Product Quality

Enhanced Operational Safety

Risk Monitoring and Immediate Response

Improved Work Environment

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Stamping mold automation combines the characteristics of high efficiency, stability, and intelligent management. It not only enhances production performance and product quality but also reduces labor and operational risks. It particularly demonstrates unparalleled advantages when dealing with small-batch and diverse or large mold applications. This is an essential solution to help enterprises move toward smart manufacturing!

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SCADA (Supervisory Control and Data Acquisition)

  • Real-Time Monitoring and Control
  • Data Collection and Storage, which for subsequent analysis and decision-making.
  • SCADA systems provide real-time monitoring of production quantities to detect abnormalities.
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ERP Data Management Dashboard

Allows users to manage key data like orders, resources, and routes, with seamless ERP data integration. Features include mode setup, data collection and workstation settings for flexible on-site management.

Mold Management

The mold management overview provides comprehensive control over mold usage and lifespan, covering data registration, maintenance records, lifespan tracking, and inventory management.

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