Shortage of welding technicians? Unstable welding quality? Limited production capacity?
As the demand for aluminum alloy and high-precision structural component manufacturing continues to grow, many enterprises still face challenges such as high welding technical barriers, inconsistent manual welding quality, and difficulties in implementing welding automation.
DS Technology, leveraging 15+ years of welding process and automation integration experience, combines robot calibration technology, Robotmaster offline programming, and digital manufacturing systems to help enterprises implement stable, efficient, and standardized robot welding automation solutions.
We provide not only equipment but also complete welding process engineering and automation integration services.
We provide comprehensive welding technology consulting and automation integration services to help enterprises quickly implement welding automation while ensuring production quality and capacity stability.
Services include:
Combined with 15+ years of welding technology experience and engineering capabilities, ensuring welding quality and production efficiency meet industry best standards.
Robotic Laser Processing & Welding System
Paired with a TRUMPF laser source, supporting 3D laser cutting, trimming, and welding, establishing a foundation of stable welding quality and downstream surface treatment
Robotic Precision Welding System
Integrates spot welding, CO₂, MIG, Pulse, TIG, and Smooth Welding to reduce deformation and establish highly consistent weld quality
Robotic Grinding & Surface Finishing System
Integrates compliant force control and automated grinding technology to achieve highly consistent, premium-grade surface appearance
AVWD-1P / AVWD-2TP
This system is suitable for manufacturing environments requiring high flexibility, high precision, and high capacity.
BVWD-1P / BVWD-2P
This system can help enterprises quickly implement welding automation at reasonable cost
Automatic Seam Tracking
Automatic Wire Cutting
Automatic Torch Cleaning
TCP Calibration & Workstation Calibration
Offline Programming (Robotmaster)
Fixture & Positioner Integration
Cyber-Physical System (CPS)
Robot Calibration Technology
AVWD-1P｜Single Station Robot Welding System
BVWD-1P ｜Single Station Robot Welding System
BVWD-2P ｜Dual Station Robot Welding System
For large server rack frames, this solution integrates dual robots, long-stroke positioners, and precision fixtures to perform MAG (CO2) welding, supporting long weld seams and multi-angle welding. Through coordinated control, fixture restraint, and welding sequence optimization, it reduces thermal deformation and cumulative dimensional error, improving welding consistency and mass-production efficiency.
DS combines over 15 years of welding technology experience with welding sequence design, fixture restraint control, heat input management, and parameter optimization to effectively reduce welding deformation and cumulative error, establishing a highly consistent, high-precision foundation for the welding process — achieving a robot welding automation rate of 90% or higher.
Welding Fixture Solutions
Fixtures are precisely designed according to product geometry and verified through 3D scanning and Robotmaster simulation, ensuring high matching accuracy and automated welding rate. Stable welding deformation control effectively reduces the downstream grinding burden, improving assembly consistency, surface quality, and final product appearance.
Controlled Deformation for Stable Grinding Quality
Through welding fixture design, thermal deformation control, positioning restraint strategies, and robot welding parameter optimization, DS Technology establishes a highly consistent and stable automated welding process, significantly increasing automated welding coverage and advancing toward a near-100% automated welding production goal, while reducing manual dependency and ensuring quality consistency.
The number of fixtures needed for a welding automation system will vary depending on product structure and welding requirements, typically requiring 2 to 5 or more welding fixtures per production line.
DS provides different levels of welding fixture design solutions, enterprises can select the most appropriate solution based on automation requirements, welding quality requirements, and production line scale.
Basic Fixture
2,000-4,000 USD
Suitable for basic welding positioning and simple automation applications
Welding Path Optimization
5,000-7,000 USD
Optimize robot welding pose and motion trajectory through welding path simulation
Welding Process Engineering
13,000-18,000 USD
Welding parameter testing and process optimization to ensure weld penetration and welding quality consistency
DS Technology establishes stable and consistent weld penetration and fusion quality through tube joint lap design, tolerance control, fixture positioning, welding sequence planning, heat input management, and robot welding parameter optimization. Through precise assembly gap control, it effectively reduces the risk of welding deformation, pinholes, and poor fusion, while ensuring structural strength, dimensional accuracy, and stable downstream surface quality.
Cross-section analysis clearly verifies the fusion condition between the weld and base material. Uniform and continuous weld penetration effectively improves
Fatigue Testing
Impact Testing
Static Strength Testing
Test results can serve as important engineering basis for welding parameter optimization, fixture design, weld penetration and welding quality verification, and robot welding automation implementation. Through structural testing and engineering verification establish stable and mass-producible welding quality standards, ensuring products maintain excellent structural strength and reliability under long-term use conditions.
DS integrates welding process engineering, fixture design, and robot automation technology to establish stable and mass-producible welding quality standards, ensuring weld penetration, structural strength, and long-term reliability, providing efficient and consistent intelligent welding solutions for high-end metal manufacturing industries.
To ensure robot welding precision and production efficiency, DS integrates robot TCP calibration technology and Robotmaster offline programming system, ensuring welding trajectory precisely matches workpiece geometry through precise calibration and welding path simulation, significantly reducing teaching time and improving welding consistency.
DS provides Robotmaster® software sales, system implementation, training, and application technical services. The system can directly use CAD/CAM data to generate robot processing paths, supporting deburring, grinding, polishing, cutting, and welding processes, and improves programming efficiency and path accuracy through path generation, pose optimization....
DS combines Robotmaster® offline programming with DS TCP Calibration technology to measure, calibrate, and verify the tool center point (TCP), workpiece coordinates, robot base, and workstation equipment positions, improving geometric consistency between the virtual model and actual equipment.
DS robot welding automation and welding process engineering solutions are applicable to various high-end manufacturing industries
