Shortage of welding technicians? Unstable welding quality? Limited production capacity?
As the demand for aluminum alloy and high-precision structural component manufacturing continues to grow, many enterprises still face challenges such as high welding technical barriers, inconsistent manual welding quality, and difficulties in implementing welding automation.
DS Technology, leveraging 15+ years of welding process and automation integration experience, combines robot calibration technology, Robotmaster offline programming, and digital manufacturing systems to help enterprises implement stable, efficient, and standardized robot welding automation solutions.
We provide not only equipment but also complete welding process engineering and automation integration services.
We provide comprehensive welding technology consulting and automation integration services to help enterprises quickly implement welding automation while ensuring production quality and capacity stability.
Services include:
Combined with 15+ years of welding technology experience and engineering capabilities, ensuring welding quality and production efficiency meet industry best standards.
We provide different levels of robot welding automation systems to help enterprises implement the most suitable welding automation solution based on product characteristics and capacity requirements.
The system integrates welding process engineering, robot technology, and automation equipment, which can effectively improve welding quality consistency, reduce manual dependency, and increase overall production efficiency.
DS welding automation systems are applicable to various high-precision manufacturing industries, including automotive, electric vehicles, semiconductor equipment, AI server equipment, low-orbit satellite structural components, motorcycles and bicycles, and various metal structure manufacturing.
AVWD-1P / AVWD-2TP
This system is suitable for manufacturing environments requiring high flexibility, high precision, and high capacity.
BVWD-1P / BVWD-2P
This system can help enterprises quickly implement welding automation at reasonable cost
Automatic Wire Cutting – Improves Welding Efficiency & Quality
Automatic Slag Cleaning – Maintains Equipment Stability
Automatic TCP Calibration (Tool Center Point Calibration) – Ensures Welding Precision
Robotmaster Offline Programming – Reduces Welding Teaching Time
Cyber-Physical System (CPS) – Virtual-Physical Manufacturing Integration
Robot Calibration Technology – Ensures Welding Precision
AVWD-1P｜Single Station Robot Welding System
BVWD-1P ｜Single Station Robot Welding System
BVWD-2P ｜Dual Station Robot Welding System
Welding Fixture Design & Deformation Control
DS provides professional welding fixture design and process engineering services, controlling welding deformation and improving automated welding stability through scientific methods. Combining 15+ years of welding technology experience with data analysis, through welding parameter testing and fixture design optimization, effectively control welding deformation and improve welding quality consistency and automated welding efficiency. Welding deformation control and fixture design are key to successful robot welding automation.
Welding Fixture Solutions
Design fixtures precisely according to product geometry, verify through 3D scanning & Robotmaster simulation, ensure high matching degree and automated welding rate, reduce errors and disputes
Precise Fixture Design × Process Verification
Effectively control welding deformation, improve robot welding stability and automation efficiency
The number of fixtures needed for a welding automation system will vary depending on product structure and welding requirements, typically requiring 2 to 5 or more welding fixtures per production line.
DS provides different levels of welding fixture design solutions, enterprises can select the most appropriate solution based on automation requirements, welding quality requirements, and production line scale.
Basic Fixture
2,000-4,000 USD
Suitable for basic welding positioning and simple automation applications
Welding Path Optimization
5,000-7,000 USD
Optimize robot welding pose and motion trajectory through welding path simulation
Welding Process Engineering
13,000-18,000 USD
Welding parameter testing and process optimization to ensure weld penetration and welding quality consistency
Through weld cross-section analysis, the penetration depth and fusion state between weld and base material can be clearly observed. Good weld penetration and stable fusion quality are key to ensuring welding strength, structural reliability, and production quality consistency. DS through welding parameter testing, cross-section verification, and process engineering analysis establishes stable welding quality standards as an important foundation for robot welding automation and fixture design.
Fixture Quantity & Automation Efficiency
The number of fixtures for a welding automation system will be adjusted based on product structure and production line requirements, typically requiring 2 to 5 or more welding fixtures per production line to ensure optimal automation efficiency and production stability
Welding Path Simulation & Fixture Optimization
Through Robotmaster offline programming and welding path simulation, verify welding pose, trajectory, and reachability before system implementation, while optimizing fixture design to improve welding precision, stability, and production line efficiency.
Welding Process Engineering & Deformation Control
Combining over 15 years of robot welding automation experience with scientific process methods, through welding parameter testing and fixture design optimization, effectively control welding deformation and improve welding quality consistency.
Applicable Industries & Application Scope
This welding automation solution is applicable to various metal structure welding industries including bicycles, automobiles, aerospace structural components, EV, and high-end metal manufacturing.
Welding Automation Rate & Production Line Planning
With appropriate product design and fixture configuration, robot welding automation rate can reach 90% or higher, with final automation level evaluated and optimized based on product structure, process testing, and production line requirements.
Fixture Design & Accuracy Verification
Welding fixtures are precisely designed based on product geometry and welding requirements, verified through 3D scanning and geometric verification to ensure high matching degree with robot welding systems and reduce manufacturing errors.
Welding Quality & Penetration Control
Through welding parameter optimization and process verification, ensure weld penetration (Weld Penetration) and metallurgical fusion quality (Fusion Quality) meet product requirements, establishing stable welding quality standards.
Fatigue Testing
Impact Testing
Static Strength Testing
Test results can serve as important engineering basis for welding parameter optimization, fixture design, weld penetration and welding quality verification, and robot welding automation implementation. Through structural testing and engineering verification establish stable and mass-producible welding quality standards, ensuring products maintain excellent structural strength and reliability under long-term use conditions.
DS integrates welding process engineering, fixture design, and robot automation technology to establish stable and mass-producible welding quality standards, ensuring weld penetration, structural strength, and long-term reliability, providing efficient and consistent intelligent welding solutions for high-end metal manufacturing industries.
To ensure robot welding precision and production efficiency, DS integrates robot TCP calibration technology and Robotmaster offline programming system, ensuring welding trajectory precisely matches workpiece geometry through precise calibration and welding path simulation, significantly reducing teaching time and improving welding consistency.
Through high-precision TCP calibration technology, ensure robot welding trajectory precisely matches actual workpiece geometry, improve welding consistency and reduce welding errors.
Through Robotmaster offline programming and welding path simulation, complete robot welding program generation and path optimization before actual production, significantly reducing teaching time and improving production efficiency.
DS robot welding automation and welding process engineering solutions are applicable to various high-end manufacturing industries
