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TCP Automatic Calibration & Virtual-Real Synchronization

DS Technology helps you achieve high-precision smart manufacturing

DS combines Robotmaster® offline programming with DS TCP Calibration technology to measure, calibrate, and verify the tool center point (TCP), workpiece coordinates, robot base, and station equipment positions, improving geometric consistency between the virtual model and the actual equipment.

A standardized calibration workflow ensures that machining positions, tool orientations, and motion paths in offline programs map more accurately to the physical robot, reducing path deviation, manual program correction, and trial-run time after program output. Combined with FlexRC™ compliance force control technology, this further improves the stability, process consistency, and surface quality of deburring, grinding, polishing, and complex surface machining.

Core Value

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Improves the precision of Robotmaster® virtual-to-real synchronization

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Reduces on-site teaching, manual program correction, and product changeover time

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Improves path accuracy and process repeatability after tool changes

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Strengthens quality consistency for complex surfaces and contact-based machining

Technology and Core Advantages

The DS Automated TCP Calibration System, with a precision level of 0.05 mm, is engineered with cutting-edge technology and innovative features, delivering the following benefits for robotic TCP calibration:

Automatic Robot Path Generation

True Offline Programming with DS TCP Calibration

Reduced Teaching and Deployment Time

Stable and Repeatable Process Control

Collision and Reachability Verification

Diverse Surface Treatment Applications

TCP Calibration Repeatability

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The DS Automated TCP Calibration System is a game-changer for intelligent manufacturing, offering unparalleled precision and operational efficiency to meet the rigorous demands of Industry 4.0.

TCP Calibration

  • Ensures system standardization and alignment of simulated values with actual data enabling the precise application of offline programming software in robotic systems.
  • DS TCP Calibration System, utilizing ABB robots, achieves a maximum error of 0.038 millimeters in the X, Y, and Z axes.

TCP Error

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Test Comparison

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Rotate 180 Degrees

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Manual Calibration

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DS TCP Calibration

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Before DS TCP Calibration

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After DS TCP Calibration

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