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Smart Manufacturing & Automation Integration

From Process Engineering and Robotic Systems to Turnkey Automation

With manufacturing operations and process engineering at its core, DS integrates robotics, CNC / FMS, automated assembly and inspection, welding and laser processing, surface finishing, and smart logistics to deliver system integration from individual workstations to complete automated production lines.

Building on process and automation experience developed in mature high-volume industries such as automotive and bicycle manufacturing, DS continues to extend its know-how into AI infrastructure, LEO satellites, semiconductors, aerospace, and other advanced manufacturing applications.

Core Automation Solutions

From individual processes to complete production lines, DS delivers practical automation solutions based on product, cycle-time, and quality requirements.

Automated Assembly & Inspection
01

Automated Assembly & Inspection

Precision assembly, dispensing, fastening, vision inspection, and process traceability for high-precision automated production.

CNC / FMS Machining Automation
02

CNC / FMS Machining Automation

CNC machine tending, FMS, closed-loop metrology, and intelligent scheduling for high-mix, low-volume and 24/7 lights-out machining.

Robotic Surface Finishing
03

Robotic Surface Finishing

Robotic blasting, deburring, grinding, and polishing solutions for castings, welded parts, and complex surfaces.

Casting & Metal Forming Automation
04

Casting & Metal Forming Automation

Automation for investment casting, die casting, gravity casting, stamping, and sheet-metal processes, including robotic handling, machine tending, and cutting.

Welding & Laser Processing Automation
05

Welding & Laser Processing Automation

Covers MIG / TIG / MAG robotic welding, robotic laser cutting and welding, as well as welding engineering and fixture design.

Robotic Modules & System Integration
06

Robotic Modules & System Integration

Includes automatic TCP calibration, Robotmaster offline programming, gantry robots, 7th-axis / linear-track systems, AFS-3D multi-layer automated feeding equipment, and AMR smart logistics.

Complete Automation Capabilities

Integrating process engineering, robotics, peripheral equipment, and software technologies to support automation needs across industries and manufacturing environments.

Automated Assembly & Inspection

Automated Assembly & Inspection

  • Precision Dispensing & Adhesive Application Automation
  • Precision Assembly Automation
  • Automated Fastening & Assembly Systems
  • Vision Inspection & Process Traceability
CNC / FMS Machining Automation

CNC / FMS Machining Automation

  • CNC Machine Tending
  • Collaborative CNC Machine Tending
  • Post-Machining & Inspection Automation
  • Automated CMM Inspection
  • Flexible Manufacturing Systems (FMS)
Robotic Surface Finishing

Robotic Surface Finishing

  • Robotic Blasting Systems
  • Robotic Deburring Systems
  • Robotic Grinding Systems
  • Robotic Polishing Systems
Welding & Laser Processing Automation

Welding & Laser Processing Automation

  • MIG / TIG / MAG Robotic Welding
  • Robotic Laser Cutting & Welding
  • Welding Engineering & Fixture Design
Casting & Metal Forming Automation

Casting & Metal Forming Automation

  • Investment Casting Automation
  • Die Casting Automation
  • Gravity Casting Automation
  • Casting Cutting & Post-Processing
  • Stamping & Sheet Metal Automation
Robotic Modules & System Integration

Robotic Modules & System Integration

  • Automatic Robot TCP Calibration
  • Robotmaster Robotic Offline Programming
  • Gantry Robot Systems
  • Robot 7th Axis / Linear Track Systems
  • AFS-3D Multi-Layer Automated Feeding Equipment
  • AMR Smart Logistics Integration

Core Technologies & System Platforms

DS transforms its accumulated process know-how, automation engineering capabilities, and software technologies into standardized and modular platforms covering automated assembly, flexible machining, robotic surface finishing, welding and laser processing, and smart manufacturing management.

These technologies can be deployed independently or integrated into complete automation systems according to product, process, cycle-time, and quality requirements, supporting deployment from individual workstations to complete production lines and smart factories.

Automated Assembly & Inspection Systems

Automated Assembly & Inspection Systems

Precision AssemblyDispensing & Adhesive ApplicationAutomatic FasteningVision PositioningAOI InspectionProduct MarkingQuality Traceability

DS integrates precision dispensing, fastening, assembly, product marking, vision inspection, and quality traceability to build flexible automated assembly systems for high-precision and high-reliability products.

Through fixture engineering, robotics, servo control, vision positioning, and process-parameter management, DS provides precise control for different components and assembly conditions while linking inspection results with production data to improve assembly consistency and process traceability.

CNC / FMS Flexible Manufacturing Systems

CNC / FMS Flexible Manufacturing Systems

CNC Machine TendingFMSSmart StorageZero-Point FixturingAMRAutomated MetrologyClosed-Loop MachiningIntelligent SchedulingLights-Out Manufacturing

Centered on CNC machining equipment, DS integrates automated machine tending, smart storage, zero-point fixturing, AMR logistics, metrology, and intelligent scheduling to build flexible and scalable FMS solutions.

Probe, Equator, and CMM metrology can form a closed loop with machining processes, enabling verification and compensation based on inspection results. Combined with automated workpiece handling, tool management, and production scheduling, the system supports high-mix, low-volume, high-precision, and 24/7 lights-out machining.

The system can scale from a single CNC workstation to multi-machine, multi-process production with automated logistics, improving equipment utilization and manufacturing flexibility.

FlexRC™ Robotic Surface Finishing Systems

FlexRC™ Robotic Surface Finishing Systems

Active / Passive Compliance ControlRTH-2TPRWH-3DFBelt GrindingFlap-Wheel ProcessingDeburringGrindingPolishingComplex Surface FinishingTurnkey Systems

FlexRC™ is DS's standardized technology platform for robotic surface finishing, combining compliant force control, grinding tools, belt-grinding equipment, process know-how, and robotic system integration to support grinding, deburring, polishing, and complex-surface finishing.

The platform is built around standardized modular equipment such as RTH-2TP and RWH-3DF, with active and passive compliant tools configured according to material, workpiece geometry, and surface-quality requirements.

Beyond standardized equipment, FlexRC™ can be extended into custom turnkey systems and combined with Robotmaster offline programming and DS machine calibration technology to improve consistency between simulated paths and real equipment, reducing deployment and process-tuning time.

Welding & Laser Processing Systems

Welding & Laser Processing Systems

MIGTIGMAG / CO₂Laser Welding3D Laser CuttingFixture EngineeringOffline ProgrammingMachine CalibrationRobotic Automation

DS integrates MIG, TIG, MAG / CO₂ welding, laser welding, and 3D laser cutting with robotics, welding fixtures, process-parameter control, and automation engineering to deliver complete welding and laser-processing solutions from process development through system delivery.

For metal structures, frames, tubular parts, and complex geometries, DS provides fixture design, welding-path planning, and automation configuration according to material, joining method, precision, and cycle-time requirements.

Robotmaster offline programming combined with DS machine calibration enables simulated paths to be deployed more accurately to production equipment, improving repeatability and deployment efficiency.

SmartCore AI™ Smart Manufacturing Platform

SmartCore AI™ Smart Manufacturing Platform

MESFMSAPSQMSDMSTMSEdge BoxAI AgentsEquipment ConnectivityProduction ManagementQuality TraceabilityManufacturing Data Analysis

SmartCore AI™ is built around MES and FMS, extending to APS, QMS, DMS, TMS, Edge Box, and AI applications to connect equipment, production, quality, documentation, and management information within a unified smart manufacturing platform.

By integrating shop-floor equipment and manufacturing data in real time, managers can monitor production progress, equipment status, quality information, and resource utilization, while AI Agents / AI assistants support real-time queries, analysis, and information consolidation.

The platform can be deployed progressively according to each company's implementation stage, from individual equipment monitoring, FMS management, and MES execution to cross-system data integration and intelligent decision support, creating a scalable digital manufacturing architecture.

Cross-Industry Application Experience

DS's automation capabilities are built on extensive manufacturing and mass-production experience, with accumulated know-how in machining, welding, assembly, material handling, surface finishing, and complete line integration, continuously extending into high-precision and high-reliability advanced manufacturing applications.

Based on product characteristics, process requirements, and production targets, DS provides complete solutions ranging from individual automation cells and modular workstations to full-line integration.

Automotive Manufacturing

DS has extensive automation experience in automotive and metal-component manufacturing, covering key processes including CNC machining, welding, assembly, material handling, inspection, and robotic surface finishing.

In high-volume production environments, DS integrates fixture engineering, robotic systems, machining equipment, material handling, and process control according to product characteristics, cycle-time targets, and line configuration, delivering automation solutions with consistent quality, high equipment utilization, cycle-time efficiency, and production stability.

Relevant experience includes automated gear-machining lines and large-scale line-integration projects, with system planning and implementation experience integrating more than 100 machine tools, which has become an important technical foundation for DS's development of cross-industry automation systems.

Automotive ManufacturingAutomotive ManufacturingAutomotive Manufacturing

Bicycle Manufacturing

DS has accumulated comprehensive process automation experience in bicycle manufacturing, covering material preparation, welding, and grinding through to surface finishing and full-line automation, with applications across aluminum-alloy and carbon-fiber frames.

In aluminum-frame manufacturing, upstream preparation can include laser cutting, tube grinding, and casting grinding and machining, and after component preparation is complete, this is followed by MIG / TIG welding. After welding, further automated processes can be introduced, including weld-bead grinding, surface correction, and finishing, creating a complete manufacturing flow from material preparation through post-weld processing.

For carbon-fiber frames and composite materials, DS also provides automation experience in cutting, machining, grinding, and surface finishing, supporting requirements for complex geometries, surface quality, and process consistency.

Through long-term applications in aluminum-alloy and carbon-fiber frame manufacturing, DS has built know-how in multi-material, multi-process, and complex-surface manufacturing, extending these capabilities into other high-precision and high-surface-quality automation applications.

Bicycle Manufacturing
Bicycle ManufacturingBicycle ManufacturingBicycle Manufacturing

Advanced Manufacturing Applications

Building on years of process engineering, automation integration, and production-ramp experience, DS continues to extend its know-how into advanced manufacturing fields including semiconductors, AI infrastructure, LEO satellites, aerospace, and UAVs, supporting automation requirements for high precision, high reliability, consistency, and process traceability.

For AI infrastructure applications, DS provides automated AI server module assembly, precision fastening, inspection, and process traceability, extending to robotic welding, laser processing, grinding, and surface finishing for AI server racks, supporting automation from structural fabrication through volume-production ramp-up.

In LEO satellite manufacturing, DS focuses on automated processes including precision assembly, dispensing, fastening, vision inspection, and process traceability, improving assembly accuracy, process consistency, and production stability.

For semiconductor, aerospace, and UAV applications, DS integrates precision assembly, CNC / FMS, automated material handling, inspection, and smart manufacturing technologies to build automation solutions ranging from individual workstations to complete production lines based on product architecture, cycle-time targets, and quality requirements.

Through automated assembly, machining, welding, grinding, inspection, smart logistics, and the SmartCore AI™ smart manufacturing platform, DS helps customers build scalable, traceable, expandable, and continuously optimizable advanced manufacturing architectures.

Advanced Manufacturing ApplicationsAdvanced Manufacturing ApplicationsAdvanced Manufacturing Applications

Turning Process Know-How into Scalable Automation

Built on practical manufacturing experience and process engineering, DS integrates robotics, automation equipment, process technologies, metrology and inspection, logistics, and smart manufacturing systems into automation solutions ready for real-world deployment.

From mature high-volume industries such as automotive and bicycle manufacturing, to AI infrastructure, semiconductors, LEO satellites, aerospace, and UAVs, DS continues to transform accumulated process know-how into standardized, modular, and scalable automation capabilities.

Whether for individual process improvement, robotic workcells, FMS flexible manufacturing, or cross-process turnkey automation lines, DS plans and implements systems according to product characteristics, cycle time, quality, and production requirements, helping customers build efficient, consistent, traceable, and scalable smart manufacturing environments.

Planning an Automation Project or New Production Line?

Share your product, process, cycle-time, and quality requirements, and DS can support automation feasibility assessment and system planning.

© Da Shiang Technology Co., Ltd | DS Technology 2025