In the casting industry, post-processing operations include gating, riser and runner removal, as well as surface treatment of castings (such as grinding, deburring, and sandblasting), which have a critical impact on product quality, production efficiency, and process stability. Traditional manual operations often face issues such as low efficiency, inconsistent quality, and high operational safety risks.
By introducing robotic automation technology, production efficiency can be significantly improved, product quality consistency ensured, and operator workload and safety risks reduced. DS Technology provides a complete automated post-casting processing solution, covering robotic cutting, grinding and deburring, sandblasting, and surface treatment systems, applicable to steel, stainless steel, aluminum alloys, and various cast components, helping enterprises build high-efficiency, high-quality smart manufacturing lines aligned with ESG sustainability trends.
"RTH-2TP Dual-Station Robot Handheld Tool Surface Treatment System" and "RWH-3DF Robot Workpiece Handling Surface Treatment System" are two modular automated solutions designed to meet most casting grinding, deburring, and surface finishing requirements.
The systems integrate robots with high-stability processing tools to enhance consistency and efficiency, reduce manual workload, and ensure stable surface quality and machining accuracy across different parts.
The robotic automatic cutting system precisely removes gating, risers, and runners, suitable for various casting materials such as steel, stainless steel, cast iron, and aluminum alloys. With automated fixtures and stable cutting control, it improves efficiency and ensures consistent cutting quality, while reducing safety risks associated with manual operations and enhancing overall production stability.
The automated robotic sandblasting system is suitable for surface cleaning, oxide layer removal, coating preparation, and surface homogenization of castings. With enclosed blasting equipment and robotic control, it ensures stable and consistent surface quality while effectively controlling dust and abrasive dispersion, improving the working environment, reducing risks, and enhancing overall production efficiency and process stability.
This system is suitable for cutting and surface treatment processes of various cast components, widely applied in aerospace, marine, defense, automotive, motorcycle, bicycle, hardware tools, 3C electronics, semiconductor equipment, AI server liquid cooling components, and low Earth orbit satellite industries. Through robotic automation in cutting, grinding, deburring, and sandblasting, it significantly improves process efficiency, ensures consistent product quality, and enhances operational safety and production environments, meeting the demands of high precision, high reliability, and smart manufacturing.
This system is specifically designed for automated cutting of gating, risers, and runners in castings, integrating intelligent monitoring and high-durability diamond cutting blades to ensure precise and efficient cutting performance. It effectively reduces consumable usage and production costs while enhancing operational safety. Utilizing robotic automation, the system achieves consistent cutting results and is applicable to steel, cast iron, aluminum alloys, and stainless steel, helping manufacturers improve production efficiency and competitiveness.
Consistent Cutting Quality, Seamlessly Integrating Automation
Reduced Labor and Maintenance Costs
Increased Production Efficiency
Reduced Abrasive Material Waste
Enhanced Safety
Fully Automated Operation
DS SmartCore Smart Manufacturing Platform
Before Cleaning
After Cleaning
Consistency and Uniformity
Improved Working Environment with Reduced Labor Costs
Reduced Sand Consumption Waste
Enhanced Workpiece Quality
Offline Programming for High-Efficiency Integration
DS SmartCore Smart Manufacturing Platform
Main Applications
