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2025 TAIPEI CYCLE exhibition in Taipei

Flexible Manufacturing System

FMS Smart Flexible Manufacturing, seamlessly handling low-volume and diverse production, operating efficiently 24/7.

FMS (Flexible Manufacturing System) - Comprehensive Intelligent Manufacturing Solution

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Flexible Manufacturing System

It is a highly efficient and flexible intelligent manufacturing solution designed for small-batch, high-variety production mode. Can run seamlessly 24 hours a day, it leverages automation technology to enhance production efficiency, reduce labor costs, and optimize equipment and material management.

Flexible customization based on customer requirements

Integrates EDM machines, CNC machines, CMM measurement systems, tool and material management, and intelligent scheduling systems, combined with MES (Manufacturing Execution System) and IoT (DS Cloud AI) for real-time monitoring and data analysis, enabling a highly efficient and transparent smart manufacturing factory.

FMS Operation Process

In the flexible manufacturing process, FMS can automatically break down the production workflow based on work order requirements, determine the necessary machining equipment, inspection tools, and quality control process, Based on data analysis and scheduling, the central server automatically transmits programs to each processing machine (CNC, EDM, etc.), ensuring that the production process is efficient, error-free, and optimized.

At the same time, the system continuously monitors and manages the usage of required materials and tools, ensuring sufficient raw materials. It automatically schedules or replaces tools based on tool lifespan and usage conditions, preventing production disruptions due to material shortages or tool depletion, thereby maintaining production efficiency and quality.

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Work Order - Execution Steps

1. Work Order Reception and Breakdown

2. Intelligent Scheduling and Program Distribution

3. Production Execution and Automated Collaboration

4. Inspection and Quality Control

5. Exception Management and Quick Recovery

6. Data Monitoring and Production Summary

FMS Production Exception Elimination Process

In the FMS flexible manufacturing system, although the system is highly automated and intelligent, exceptions may still occur during the production process due to various factors. To ensure production stability and efficiency, we have established a comprehensive exception elimination process. The system can quickly detect, respond to, and handle exceptions, minimizing the impact on production.

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Major Exception Scenarios and Handling Process

  • Work Order Cancellation

    • The system will immediately stop the related operations.
    • Avoid unnecessary production resource consumption.

  • Error Handling

    • The system will proactively detect errors during the production process.
    • For example: program logic errors or data exceptions, and automatically perform error analysis and correction through the FMS server.

  • Tool/Material Failure Handling

    • If tool damage or material shortages occur, the system will automatically notify the warehouse system to replenish the required resources.
    • If necessary, re-arrange the processing sequence or activate backup tools.

  • Parallel Machine Scheduling

    • When a specific machine cannot perform, the system will dynamically assign the processing tasks to other available machines based on the production schedule, ensuring no production interruption.

  • Re-execute Process or CNC Code

    • When abnormalities occur during the machining process.
    • For example: loading issues or quality deviations, the system can re-execute certain processes and reload the relevant materials and programs.

Automated Exception Feedback and User Interaction

  • When an exception occurs, the system will use an automated notification mechanism to provide feedback to the user, displaying detailed exception scenarios and suggested actions on the user interface.
  • The system supports FMEA (Failure Mode and Effect Analysis), helping users analyze the causes of exceptions, provide improvement suggestions, and further reduce the risk of future exceptions.

Integration of Warehouse and Automation Management

  • The warehouse system actively manages material and tool storage locations, replenishing relevant resources in advance based on production demands, to avoid production interruptions due to material shortages or tool wear.
  • The system seamlessly integrates with automated equipment (such as robotic handling systems), ensuring a quick and efficient recovery of the process after exception elimination.

Core Features of FMS Exception Elimination

  • Real-time : Through the fast data processing and decision-making mechanism of the FMS server, the exception handling time is shortened.
  • Flexibility : Dynamically adjusts production scheduling and resource allocation to minimize the impact of exceptions.
  • Stability : Combining FMEA analysis, continuously optimizes system operation to enhance overall production reliability.
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DTboost FMS Core Advantages

FMS is a high-performance, highly flexible intelligent manufacturing solution, specifically designed to address the production needs of small batches and diverse products. The system integrates the MES (Manufacturing Execution System) and DS Cloud AI intelligent platform to enable comprehensive real-time monitoring, automation management, and dynamic adjustments, creating a flexible production mode that meets the needs of modern smart factories.

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Efficient Production and Flexible Response

Intelligent Tool and Material Management

Precision Machining and Quality Assurance

Exception Elimination and Quick Recovery

Fully Automated and Intelligent Production

24-Hour Continuous Operation

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Deep Integration with MES and DS Cloud AI

  • MES (Manufacturing Execution System)
    Provides full-process management from work order generation to production execution, optimizing the scheduling of materials, tools, and equipment, and enhancing production transparency and management efficiency.
  • DS Cloud AI Intelligent Platform
    Provides real-time production data monitoring and analysis, supporting exception alerts, predictive maintenance, tool lifespan tracking, and material inventory management, enabling fully data-driven intelligent production.
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Work Order Execution

  • Worker loads the tools and materials to the storage according to the user interface loading commands.
  • The automatic system uses the work order information to complete the work.
  • Worker unloads the tools and products.

Work order management

  • Import work order information.
  • Manage the work order information list.
  • Show different states of work orders.

Loading/unloading interface

  • Show different cases of loading, unloading, and special case unloading list.
  • Show the processing of loading and unloading.
  • Custom interface design.
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The FMS flexible manufacturing system, through deep integration with the MES system and DS Cloud AI platform, not only provides efficient and flexible production capabilities but also enables full-process automation management and real-time data analysis, ensuring stable product quality and maximizing production efficiency. This system is designed for modern smart manufacturing enterprises, enabling businesses to maintain competitiveness and achieve the long-term vision of smart manufacturing in the face of rapidly changing market demands.

© Da Shiang Technology Co., Ltd | DS Technology 2025